The Bajaj Pulsar NS 200 is a powerful and stylish bike, but its digital speedometer is highly sensitive to heat and sunlight. At Gadi Garage, we often receive NS 200 meters that have faded so badly that the screen becomes unreadable. Many riders assume this is a minor issue, but sun fade actually develops in multiple stages before the display turns completely dead.
Recently, we restored an NS 200 meter that had almost reached the final stage of sun damage. The LCD was pale, the top cover was faded, and the reset button rubber was weak. This blog explains the full fading process, early symptoms, and how we restored the meter to perfect working condition.
Table of Contents
How Sun Fade Begins on NS 200 Meters
Sun fade does not appear suddenly. It happens slowly and progressively as the LCD and outer cover get damaged by UV heat. NS 200 meters are especially sensitive to thermal expansion and UV exposure.
Stage 1 – Top Glass Starts Fading
The outer glass becomes:
- Light yellow
- Slightly dull
- Less visible in daylight
This is the first warning sign.
Stage 2 – RPM Area Becomes Dull
As UV heat increases:
- The RPM bar becomes less visible
- Numbers appear weak
- Backlight looks dim
Stage 3 – Full Display Fading
In this stage:
- Entire screen looks pale
- Visibility drops sharply
- LCD turns grey or yellowish
- Sharpness is lost
This requires immediate restoration.
Stage 4 – Reset Button Rubber Damage
Heat weakens the reset button rubber:
- It cracks
- It becomes loose
- It breaks completely
This creates a water entry point, increasing the risk of internal corrosion.
Stage 5 – Water Enters the Meter
Once water gets in:
- Backlight blinks
- Fog appears inside
- Display flickers
- Backlight shuts down
At this point, both the LCD and motherboard are at risk.
Stage 6 – Complete Meter Failure
If ignored:
- RPM stops
- LCD dies
- Only a faint Bajaj logo light may blink
Most riders think the meter cannot be saved, but we can restore it fully.
Inspection at Gadi Garage
When we opened this customer’s meter, we found:
- Sun-burnt Display
- Weak and faded top cover
- Micro-cracks on the edges
- Dust entering through the scratches
- Display clarity reduced by more than 80%
We recommended:
- Full LCD restoration
- Reset button repair
- Complete waterproof sealing
- New top cover replacement (if cracked)
How We Restored the NS 200 Sun-Faded Meter
1. Careful Meter Disassembly
We opened the unit without damaging the fragile rubber areas.
2. Removing Burnt Display
The faded Display removed completely.
3. Installing New High-quality Display
A fresh Display restored:
- Brightness
- Sharpness
- Daylight visibility
4. Reset Button Rubber Replacement
We replaced the damaged rubber to ensure no water can enter.
5. Backlight Circuit Repair
We restored consistent backlight performance.
6. Motherboard Testing
We tested:
- RPM
- Speed
- Fuel bar
- Warning lights
- Button functions
Everything worked perfectly.
7. Waterproof Sealing
We resealed the meter using automotive-grade waterproof gel for long-term protection.
Final Result – A Fully Restored NS 200 Meter
After restoration, the meter looked:
- Clear
- Bright
- Sharp
- Fully waterproof
- Like a new original unit
The customer was very satisfied and mentioned the display looked better than before.
Why NS 200 Meters Fade Faster
- Thin meter glass
- Heat trapped inside
- Strong UV exposure
- Ageing rubber parts
These factors make the NS 200 cluster more vulnerable to sun burn.
If Your NS 200 Display Is Sun-Faded, We Can Restore It
At Gadi Garage, we repair:
- Sun Burn
- Water Damage
- Backlight Problems
- Dead LCD Screens
- Reset Button Damage
- Motherboard Issues
- Complete Digital Meter Restoration
Chennai Workshop
All India Courier Repair Available
Contact: 98409 64204
Gadi Garage — Digital Meter Repair Experts
